Bespoke Projects
Take a look at some Bespoke Projects we have worked on, from Simple Marshaling Machines, to fully-fledged production lines.
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Pot Dropping with Lid Placing & Sealing
Our customer required a swift and adaptable system that could quickly fill pots using both a powder filler and two multi-head weighers.
They also didn't want an operator constantly loading pots into the system running at up to 50 units per minute.
Our bespoke solution was a scroll denester with a 6 stack carousel on a platen based conveyor system.
Our bespoke foil denester and heated platen finished the filled pots by laying foils onto the top and heat sealing for food safety.
Robotic Pick & Place for Dog Treats
Our customer in Ireland had a common problem with the lack of labour to do simple pick and place operations. And to further complicate things the products coming out of the extruders were very hot and soft to handle.
Our solution was to supply the latest Collaborative Delta Robot system and integrate it into a conveyor shuttling system constantly moving full and empty trays.
With the addition of a bespoke designed gripper system that was gentle on the product but fast enough to keep up with the robot the system was complete.
Ready Meal Marshaling
- Adjustable to suit conveyor
- Regulates optimal spaces between trays to maximise Spiral Freezer capacity
- Orientates the Food Tray to any angle between 0° and 180°
- Adjustable up to 300mm wide trays
- Up to 50 trays per minute
- Fully autonomous, no need to link into existing control panels
- Fast changeover between tray types
- Stainless steel construction for easy wipe down
- Quick release on vacuum system keeps contamination out of the system
Cake Marshaling
One of the largest cake and bun manufacturers in the world asked us to help them with a health and safety problem.
When we visited the site in Andover we could see the problem straight away. As the products were coming out of the chiller they were moving all over the place. And perched on top of a scissor lift was one man manually realigning everything with a broom handle.
Our design team spent a few days on-site evaluating all of the products being run and came up with a system to take account of everything.
Now, as the products come down the conveyor, individual sensors look for the leading edge of the profile and gently pause the section of cakes until they form a perfect line.
Robotic End-Effectors
Even though we have standard end-effectors available, their unique design allows us to easily tailor-make a gripper to your requirements. Using our 3D Priting facilities, along with Hybrid materials like Carbon Fiber infused Nylon, we can make high quality, strong grippers, at a fraction of the cost compared to their fully metal counterparts.
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